Exner EXspect Turbidity Sensors Enhance Dairy Plant Efficiency Through Advanced CIP Monitoring
TL;DR
South Fork Instruments' EXspect turbidity sensors give dairy plants a competitive edge by reducing product loss and cutting water/chemical costs, with ROI often achieved in under a year.
EXspect sensors use 316L stainless steel and sapphire optics to provide reproducible turbidity measurements with sub-second response times and better than 1% reproducibility accuracy.
These sensors help dairy plants conserve water and chemicals while ensuring food safety compliance, contributing to more sustainable and environmentally responsible food processing operations.
EXspect turbidity sensors can detect transitions from milk to water with sub-second precision using sapphire optics that withstand sterilization at 140°C for two hours.
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South Fork Instruments announced the availability of Exner's EXspect turbidity sensors, specifically engineered to enhance cleaning-in-place operations in dairy processing plants. These sensors provide reproducible turbidity measurement capabilities that address longstanding inefficiencies in dairy plant cleaning protocols.
The EXspect sensors are designed to withstand rigorous hygienic process conditions, offering substantial operational benefits including reduced product loss, lower water and chemical consumption, and guaranteed compliance with 3A and EHEDG standards. John Daly, Technical Director at South Fork Instruments, emphasized the limitations of traditional methods, stating that timers and sight glasses often leave dairy processors uncertain about critical transition points during cleaning cycles.
With EXspect sensors, dairy plants can now make crucial transitions based on accurate, real-time turbidity readings rather than estimations. This technological advancement translates into measurable financial benefits through improved product recovery and reduced effluent charges. The investment in these sensors typically pays for itself in well under a year, making them an economically viable solution for dairy processors seeking to optimize their operations.
The sensor construction features 316L stainless steel with sapphire optics, ensuring durability through repeated cleaning and sterilization cycles. Available with Tri-Clamp and other hygienic connection options, the sensors are fully certified to meet industry standards. Key technical specifications include a measurement range covering up to 300,000 NTU, sub-second response time for detecting product-to-water transitions, better than 1% reproducibility, and sterilization resistance up to 140°C for 120 minutes during sterilization-in-place cycles.
South Fork Instruments serves as the exclusive distributor for Exner EXspect turbidity sensors throughout the Americas, providing dairy processors with comprehensive application expertise and integration support. The company's extensive experience across multiple industries enables them to deliver innovative measurement solutions that address specific challenges in food processing environments. More information about their instrumentation offerings can be found at https://www.24-7pressrelease.com.
The implementation of advanced turbidity monitoring represents a significant step forward in dairy processing technology, potentially setting new standards for efficiency and sustainability in the industry. As dairy plants face increasing pressure to reduce waste and improve environmental performance, solutions like the EXspect sensors provide a practical pathway toward more responsible manufacturing practices while maintaining product quality and safety standards.
Curated from 24-7 Press Release
